Nexion BioProcess Array®
AI-Enabled Nutrient Intelligence For Parallel Bioreactor Development

Nexion BioProcess Array®

Nexion accelerates bioreactor development by continuously monitoring four experiments, predicting when microorganisms need nutrients, and helping researchers identify effective feeding conditions with fewer manual tests and experimental cycles.

Nexion BioProcess Array®

Reusable Reader, left side

  1. Protective touchscreen cover glass
  2. Touchscreen display panel
  3. Upper aluminum reader housing
  4. Edge-AI processing and data-acquisition board
  5. Four-channel analog signal-conditioning board
  6. Four-channel cartridge-interface connector board
  7. Power, communications, and system-control board
  8. Thermal-management and electromagnetic-shielding plate
  9. Lower reader chassis with four cartridge docking bays
  10. Non-slip structural baseplate


Disposable Glucose Cartridge, right side

  1. Sterile upper cartridge cover and sample inlet
  2. Bioreactor sampling-port interface
  3. Transparent microfluidic channel layer
  4. Glucose-recognition and working-electrode layer
  5. Reference-electrode layer
  6. Fouling-diagnostic and protective membrane
  7. CMOS-compatible sensor and readout die
  8. Electrical contact array
  9. Fluid-sealing gasket
  10. Lower disposable cartridge housing


Nexion BioProcess Array combines a reusable four-channel edge-AI reader with independent disposable glucose-sensing cartridges. Each cartridge integrates sample handling, glucose sensing, reference measurement, fouling diagnostics, CMOS-compatible signal acquisition, and sealed electrical connections.

Nexion BioProcess Array®

Nexion BioProcess Array®


AI-Guided Nutrient Intelligence for Parallel Bioreactors

Nexion BioProcess Array® is a proposed four-channel monitoring system designed to help bioprocess laboratories understand what is happening inside multiple bioreactors at the same time. Independent disposable cartridges measure glucose in each vessel without moving culture liquid between reactors.


One reusable reader combines glucose measurements with pH, dissolved oxygen, temperature, agitation, and feeding history. Its edge-AI system is designed to identify sensor drift, forecast nutrient depletion, recommend feeding windows, and suggest informative experimental conditions. Operators review and approve all recommendations.


Key Capabilities


• Four synchronized bioreactor channels
• Independent disposable glucose cartridges
• One-minute glucose-monitoring target
• No shared culture routing between vessels
• Sensor-reference and fouling-diagnostic elements
• AI-based nutrient-depletion forecasting
• Confidence-qualified feeding recommendations
• Operator-controlled decision-making
• CMOS-compatible, domestically manufacturable architecture
• Designed for biofuel, biochemical, and bioproduct development


How It Works


Each bioreactor uses its own disposable sensing cartridge. The reusable reader collects measurements from all four reactors, combines them with process information, and compares the experiments in real time. AI evaluates biological changes and sensor performance to help researchers identify when nutrients may become depleted and which experimental condition should be tested next.


Development Status



Nexion BioProcess Array® is currently a development-stage concept intended for research and bioprocess-development applications. Performance targets, pricing, and commercial availability remain subject to technical validation.

Nexion BioProcess Array® is a development-stage monitoring platform designed to help laboratories observe glucose conditions across four bioreactors simultaneously. Independent sensor cartridges and AI-guided analysis could help researchers identify nutrient changes earlier, reduce manual sampling, and make better-informed feeding decisions.

Each bioreactor uses its own disposable glucose sensor cartridge, preventing culture liquid from moving between vessels. The cartridge connects to the reusable Nexion reader, which combines glucose measurements with pH, dissolved oxygen, temperature, agitation, and feeding history.



Nexion’s AI is designed to check data quality, identify possible sensor drift, forecast nutrient depletion, and recommend feeding windows for operator review. Researchers remain responsible for every decision.